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Statements

Subject Item
n2:7E13049
rdf:type
n17:Projekt
rdfs:seeAlso
http://www.dynamill.eu http://www.isvav.cz/projectDetail.do?rowId=7E13049
dcterms:description
Lightweight components are gaining in importance in EU key industries with good market growth potential (aerospace, automotive, power generation, medical technology etc.). To achieve weight reductions, complex thin-walled structures are combined with high strength materials. However, the lower stiffness of work pieces leads to severe challenges during the milling process: - Difficulty to achieve high work piece quality, due to vibration and process forces, in industries that have very high safety and quality requirements (aviation, space etc.). Therefore, in many cases manual finishing of the work pieces is required. - Achievement of acceptable work piece quality only through time and resource consuming trial and error identification of process parameters that circumvent critical process states. This often results in slow and inefficient processes. To overcome these problems, DynaMill aims at achieving the complete control over the milling process of thin-walled work pieces. This will be realised through a threefold approach combining the development of process planning, adaptive clamping devices and improved cutting conditions. Subsequently, these three developments will be integrated in the DynaMill Technology as a platform. Throughout the project demonstration of intermediate and integrated solutions will play an important role. The concrete impacts for industry include: - 30% reduction of production time and costs - 80% increase in process stability - 30% reduction of power, compressed air and coolants - 60% reduction of process set-up time and 70% reduction of wasted raw materials during set-up - 20% improvement of tool life - Elimination of finishing operations As a result the competiveness of European industry will be enhanced significantly. For the project, a strong consortium consisting of two research institutes, four manufacturers of key technologies (CAM software, machine tools, clamping devices and tools) and four end users has been gathered. Lightweight components are gaining in importance in EU key industries with good market growth potential (aerospace, automotive, power generation, medical technology etc.). To achieve weight reductions, complex thin-walled structures are combined with high strength materials. However, the lower stiffness of work pieces leads to severe challenges during the milling process: - Difficulty to achieve high work piece quality, due to vibration and process forces, in industries that have very high safety and quality requirements (aviation, space etc.). Therefore, in many cases manual finishing of the work pieces is required. - Achievement of acceptable work piece quality only through time and resource consuming trial and error identification of process parameters that circumvent critical process states. This often results in slow and inefficient processes. To overcome these problems, DynaMill aims at achieving the complete control over the milling process of thin-walled work pieces. This will be realised through a threefold approach combining the development of process planning, adaptive clamping devices and improved cutting conditions. Subsequently, these three developments will be integrated in the DynaMill Technology as a platform. Throughout the project demonstration of intermediate and integrated solutions will play an important role. The concrete impacts for industry include: - 30% reduction of production time and costs - 80% increase in process stability - 30% reduction of power, compressed air and coolants - 60% reduction of process set-up time and 70% reduction of wasted raw materials during set-up - 20% improvement of tool life - Elimination of finishing operations As a result the competiveness of European industry will be enhanced significantly. For the project, a strong consortium consisting of two research institutes, four manufacturers of key technologies (CAM software, machine tools, clamping devices and tools) and four end users has been gathered.
dcterms:title
Dynamic manufacturing of thin-walled work pieces by Milling process Dynamic manufacturing of thin-walled work pieces by Milling process
skos:notation
7E13049
n5:aktivita
n15:7E
n5:celkovaStatniPodpora
n16:celkovaStatniPodpora
n5:celkoveNaklady
n16:celkoveNaklady
n5:datumDodatniDoRIV
2015-04-02+02:00
n5:druhSouteze
n19:RP
n5:duvernostUdaju
n14:S
n5:fazeProjektu
n11:101089924
n5:hlavniObor
n6:JQ
n5:kategorie
n7:AP
n5:klicovaSlova
Virtual Machining; Flexible Workpiece; Machining; Process planning; Cutting Conditions; Optimization; FEM; Adaptive Clamping Devices
n5:partnetrHlavni
n12:orjk%3A21220
n5:pocetKoordinujicichPrijemcu
0
n5:pocetPrijemcu
1
n5:pocetSpoluPrijemcu
0
n5:pocetVysledkuRIV
1
n5:pocetZverejnenychVysledkuVRIV
1
n5:posledniUvolneniVMinulemRoce
2014-03-20+01:00
n5:prideleniPodpory
n10:MSMT-42111%2F2013
n5:sberDatUcastniciPoslednihoRoku
n20:2015
n5:sberDatUdajeProjZameru
n20:2015
n5:statusZobrazovaneFaze
n8:DRRVK
n5:typPojektu
n13:P
n5:ukonceniReseni
2015-10-31+01:00
n5:vedlejsiObor
n6:JP
n5:zahajeniReseni
2013-01-01+01:00
n5:zivotniCyklusProjektu
n21:ZBK
n5:vyzva
n18:FP7-2012-NMP-ICT-FoF
n5:klicoveSlovo
Machining Optimization Cutting Conditions FEM Process planning Virtual Machining Flexible Workpiece