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Description
  • The automotive and white goods market tends towards individual customer solutions with product variants in small batch production, for which the forming system needs special setups, parameter change in self-learning control systems and high skilled operators. The self-learning sheet metal forming system LearnForm aims at an innovative knowledge-based drawing process with integrated multi sensors and actuators for adapting the control system strategy to changed material properties and product variants. The concept of the project LearnForm bases on the following main ideas: 1) a self-learning sheet metal forming system based on work piece energy and thermal quality control, 2) intelligent drawing dies including multi-sensors, 3) multi die cushion axes with adaptronic force oscillation actuators and 4) an open architecture motion control system extended by self-learning control strategies. Three tasks of self-learning control are the sliding friction, forming and clamping tasks supervised by the energy level with thermo camera quality check. Demonstrators are intelligent drawing dies for automotive and white goods and self-learning process control software with multi criteria optimizing strategies. The industrial leadership is performed by 5 companies (3OEM, 2SME) with their market leader knowledge and product programme. RTD partners co-operate with outstanding applied and basic interdisciplinary research experience. The work packages include simulation, measuring, programming, training and testing tasks. The project consortium has estimated the high RTD risk and total project costs to 5,24MEur. The total project exploitation from 8 partners is estimated to 25MEur in the third year. The impact from the LearnForm results in the European market of knowledge-based sheet forming presses and dies, industrial process control is characterized by an annual increased turnover of 57.4MEur and by annual reduced manufacturing costs in automotive and white goods of 49.9MEur. (en)
  • The automotive and white goods market tends towards individual customer solutions with product variants in small batch production, for which the forming system needs special setups, parameter change in self-learning control systems and high skilled operators. The self-learning sheet metal forming system LearnForm aims at an innovative knowledge-based drawing process with integrated multi sensors and actuators for adapting the control system strategy to changed material properties and product variants. The concept of the project LearnForm bases on the following main ideas: 1) a self-learning sheet metal forming system based on work piece energy and thermal quality control, 2) intelligent drawing dies including multi-sensors, 3) multi die cushion axes with adaptronic force oscillation actuators and 4) an open architecture motion control system extended by self-learning control strategies. Three tasks of self-learning control are the sliding friction, forming and clamping tasks supervised by the energy level with thermo camera quality check. Demonstrators are intelligent drawing dies for automotive and white goods and self-learning process control software with multi criteria optimizing strategies. The industrial leadership is performed by 5 companies (3OEM, 2SME) with their market leader knowledge and product programme. RTD partners co-operate with outstanding applied and basic interdisciplinary research experience. The work packages include simulation, measuring, programming, training and testing tasks. The project consortium has estimated the high RTD risk and total project costs to 5,24MEur. The total project exploitation from 8 partners is estimated to 25MEur in the third year. The impact from the LearnForm results in the European market of knowledge-based sheet forming presses and dies, industrial process control is characterized by an annual increased turnover of 57.4MEur and by annual reduced manufacturing costs in automotive and white goods of 49.9MEur.
Title
  • Self-Learning Sheet Metal Forming System (en)
  • Self-Learning Sheet Metal Forming System
skos:notation
  • 7E09094
http://linked.open...avai/cep/aktivita
http://linked.open...kovaStatniPodpora
http://linked.open...ep/celkoveNaklady
http://linked.open...datumDodatniDoRIV
http://linked.open...i/cep/druhSouteze
http://linked.open...ep/duvernostUdaju
http://linked.open.../cep/fazeProjektu
http://linked.open...ai/cep/hlavniObor
http://linked.open...hodnoceniProjektu
http://linked.open...vai/cep/kategorie
http://linked.open.../cep/klicovaSlova
  • self-learning control, sheet metal forming, deep drawing process (en)
http://linked.open...ep/partnetrHlavni
http://linked.open...inujicichPrijemcu
http://linked.open...cep/pocetPrijemcu
http://linked.open...ocetSpoluPrijemcu
http://linked.open.../pocetVysledkuRIV
http://linked.open...enychVysledkuVRIV
http://linked.open...lneniVMinulemRoce
http://linked.open.../prideleniPodpory
http://linked.open...iciPoslednihoRoku
http://linked.open...atUdajeProjZameru
http://linked.open...usZobrazovaneFaze
http://linked.open...ai/cep/typPojektu
http://linked.open...ep/ukonceniReseni
http://linked.open.../cep/vedlejsiObor
http://linked.open...ep/zahajeniReseni
http://linked.open...jektu+dodavatelem
  • Following the condition that the candidate of financial contribution was evaluated and afterwards selected by international provider in accordance with the rules of the program the Ministry of Education, Youth ans Sports does not realize the evaluation of project results. The project is evaluated only after its approval by an international provider. (en)
  • Hodnocení výsledků řešení ministerstvo neprovádí, neboť podmínkou podpory je, že uchazeč byl vybrán mezinárodním poskytovatelem v souladu s pravidly příslušného programu. Projekt je hodnocen až po jeho schválení mezinárodním poskytovatelem. (cs)
http://linked.open...tniCyklusProjektu
http://linked.open...n/vavai/cep/vyzva
http://linked.open.../cep/klicoveSlovo
  • sheet metal forming
  • self-learning control
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